Pioneer One HDD Air Hammer Systems

Turn your drillinto a rock drill.

Simply add an air hammer. When conventional HDD tooling slows down in hard rock, Pioneer One uses high-pressure compressed air and rapid percussive impact to fracture the formation — while the operator keeps directional control. JB Trenchless supplies the complete setup: hammer, tooling, compressor, lubrication, accessories, setup and support.

Tell us your drill and application. We’ll help match the correct hammer and compressor.

2″ – 5″
Housing Diameter
2
Crew Required
1 – 2 GPM
Water Usage
Pioneer One air hammer with slant-face bit set up on an HDD rig

Hitting Hard Rock?

Conventional HDD tooling works extremely well — until the formation changes. In sufficiently hard ground, rotation alone stops being the efficient way through, and the job starts costing you in every direction at once.

Air hammers attack the rock differently. Rather than relying only on rotation, the hammer delivers repeated percussive blows directly at the cutting face to fracture hard formation. Break it, don’t grind it.

When the ground turns hard:

Penetration rates fall away

Tooling takes greater punishment

Bore times stretch out

Labour and equipment costs accumulate

Project schedules start slipping

Air Hammers Attack Rock Differently

Same rig. Same bore. A completely different way of getting through the formation.

Conventional Tooling

Rotation Alone

Cutting structure grinds and scrapes its way through the face. It works well in soil, clay and soft ground — but in hard rock the energy goes into wear and heat instead of progress.

VS
Pioneer One

Rotation + Percussive Impact

High-pressure air drives a downhole hammer that strikes the face thousands of times a minute, fracturing the rock ahead of the bit. Rotation still steers and clears — the percussion does the breaking.

Pioneer One air hammer — jobsite footage

Pioneer One air hammer breaking through rock on a live HDD bore

Drill Hard Rock Faster.

Powerful percussive impact breaks through formations where conventional tooling becomes slow or ineffective — keeping the project moving when the ground turns against you.

Built for HDD. Not Adapted to It.

A conventional down-the-hole hammer comes from drilling applications where the objective is to drill straight. Used directionally, those systems generally need separate components or modifications to create steering and tracking capability.

Pioneer One takes a different approach. The steering, locating, lubrication and supporting equipment were developed around the requirements of HDD operation from the beginning.

Not simply a DTH hammer adapted to go sideways. Pioneer One was designed around HDD from the start.

Four things HDD demands:

1

Steering — purpose-designed bent sub and slant-face bit, not an add-on assembly

2

Locating — an enclosed sonde housing built to survive percussive drilling

3

Lubrication — oil-injected air to reduce internal wear over long bores

4

Support equipment — oiler, fluid delivery, hoses and connections as one system

Drill Hard Rock Faster

What the Pioneer One system actually changes on the job — straight from the Pioneer One specification.

Powerful Percussive Impact

Break through formations where conventional rotational tooling becomes slow or ineffective.

Maintain Steering Control

Purposefully designed for HDD, with strong, aggressive, controlled steering through the bore.

Less Time in Difficult Ground

Keep projects moving and reduce costly delays when rock conditions turn challenging.

Easy Setup and Operation

Integrates with the normal drill setup and compressor — straightforward to get running.

👥

Two-Person Crew

Operator and locator. No additional crew required to run the system.

Small Jobsite Footprint

Standard HDD rig setup plus the air compressor. Nothing else to find room for.

💧

Lower Water Requirement

Approximately 1–2 gallons per minute in normal operation — far less fluid to manage.

🛡

Reduced Internal Wear

Air with oil injection lubricates the hammer continuously and extends tool life.

Break the Rock. Keep the Bore on Path.

You are not simply buying a hammer — you still have a directional bore to complete. Steering and locating are where a purpose-built HDD system earns its money.

Strong, Controlled Steering

Pioneer One uses a slant-face bit configuration that lets the operator orient the tool and steer through the bore. The system uses a purpose-designed bent sub allowing accurate clocking without requiring shimming.

Steering is not an afterthought on this tool. The Pioneer One specification describes it as strong with aggressive controlled steering.

Your Locator Doesn’t Need to Take the Hammering

The fully enclosed End Load Sonde Housing is engineered to protect the transmitter during percussive drilling — isolating it from the impact and heat that would otherwise destroy it.

01

Outer Sonde TubeHigh-strength engineered alloy steel housing takes the drilling load
02

Spring Isolation SystemAbsorbs hammer vibration and impact before it reaches the transmitter
03

Inner Sonde TubeCarries the transmitter and shields it from downhole heat
04

Your TransmitterSupports 15 inch DCI transmitters and is fully wireline adaptable

Broader Pioneer One technical documentation also identifies compatibility with 15 inch and 19 inch DCI and Underground Magnetics transmitters on applicable systems. Confirm locating compatibility with JB Trenchless for your specific hammer and beacon.

Built to Hammer. Lubricated to Last.

High-speed percussive tools demand correct lubrication. Pioneer One runs air with oil injection to reduce internal wear — continuously, for the whole bore.

Hammer oiler

Pioneer One Support Pack

Rock-drill lubricant

Fluid equipment, hoses and connections

JB Trenchless does not simply hand over the hammer. We supply the system required to operate it correctly.

Less Water. Less Mess.

The air-hammer system needs only around 1–2 gallons of water per minute during normal operation. On a jobsite that adds up to a materially easier day.

Reduced water requirements

Less mud onsite

Reduced cleanup

Smaller fluid-handling requirements

An optional off-board mud pump capable of approximately 1–4 gallons per minute can also be supplied where required.

One Complete Rock-Drilling System

Don’t buy a hammer and then try to work out everything else. JB Trenchless configures the whole setup around your rig and your ground.

Pioneer One HDD Air Hammer
Correct slant-face bit / hammer head
Correct rig connection & crossover
Sonde / transmitter system
Hammer oiler / Support Pack
Matched high-pressure air compressor
Air & fluid hoses
Safety connections / whip checks
Lubricant & fluid equipment
Setup guidance
Operating support
On-site training

Hammer. Compressor. Tooling.
Setup. Support.

One supplier. One matched system. One number to call when you need something.

Matched to your rig, your bore size and your ground.
Commissioned and tested before it reaches your yard.
Backed by setup guidance and on-site training.

The Hammer Is Only Half the System.

Correct air delivery is critical. Pressure and CFM requirements change with the hammer model, the operating pressure you want, the formation and the application. You shouldn’t have to work out on your own whether a rental compressor can properly run your hammer.

Tewatt TWT605-17F portable diesel air compressor

Tewatt TWT605-17F

605 CFM · Up to 21 Bar · Built for Air Hammering

A two-stage diesel screw compressor on a skid-mounted frame, powered by a 210 HP Cummins engine. A manual dial lets the operator lift working pressure from 17 bar up to 21 bar when the formation demands it.

Free Air Delivery605 CFM / 17 m³/min
Working Pressure17 bar / 246.5 psi standard
Adjustable To21 bar / 305 psi
Engine210 HP Cummins Diesel
ConfigurationSkid Mounted · 3,000 kg dry

Air volume decreases as pressure increases, so no single compressor suits every hammer and every operating point. As a reference, the 3″ CR consumes 348 SCFM at approximately 250 psi — comfortably inside the TWT605-17F at its standard 17-bar operating point. Larger hammers and higher pressures need confirming. Tell us your hammer and application, and we’ll match the right compressor.

Every Week You Hire a Compressor Is Money That Never Comes Back.

If your crew regularly runs air-hammer HDD setups, the numbers on hire versus ownership can change quickly.

Ongoing Hire
Repeated weekly rental costs
Freight and call-out costs
Availability risk when you need it most
Waiting on equipment
Working around another supplier’s schedule
No asset retained at the end
Ownership
Compressor available when the crew needs it
An asset on the company’s books
Less reliance on hire availability
Ability to respond to unexpected rock projects
Potentially stronger economics where utilisation is sufficient
Matched permanently to your hammer

Utilisation varies, so ownership isn’t automatically cheaper. Ask JB Trenchless to help assess whether owning your compressor makes sense for your workload.

Get Hammer + Compressor Pricing

It Shows Up on Site.

HDD rig running a Pioneer One air hammer on a rock site
3
Contractors Beaten by One Bore

A rock bore in South Australia had already beaten three contractors. A fourth came to JB Trenchless.

They ran a Pioneer One air hammer system, received on-site setup and training from the JB Trenchless team, and finished the job.

The difference isn’t theoretical. It’s whether the bore gets finished.

What Rig Are You Running?

Tell us your rig and application and we’ll help select the correct hammer and air supply.

Match a Hammer to My Rig

Pioneer One Specifications

Open what you need. Everything below comes from the current Pioneer One / JB Trenchless specification.

Hammer Range & Connections
Model
Bit Diameter
Connection
2″ LP
3.5 in / 88.9 mm
1720 Pin
3″ CR
4.75 in / 120.6 mm
2-3/8 in API Reg Pin
4″ CR
5.75 in / 146 mm
2-7/8 in API Reg Pin
5″ CR
6.75 in / 171.5 mm
3-1/2 in API Reg Pin
Air Consumption by Operating Pressure
Pressure
3″ CR
4″ CR
5″ CR
200 psi
13.8 bar
288 SCFM
386 SCFM
360 SCFM
250 psi
17.2 bar
348 SCFM
488 SCFM
488 SCFM
300 psi
20.7 bar
400 SCFM
590 SCFM
632 SCFM
350 psi
24.1 bar
444 SCFM
691 SCFM
791 SCFM

Air consumption rises with operating pressure, while a compressor’s delivered volume falls as pressure increases. Both sides of that trade need checking together — which is why JB Trenchless matches the compressor to the hammer rather than selling them separately.

Recommended Drill Sizes by Hammer
Hammer
Ditch Witch
Vermeer
Goodeng
2″ LP
JT9, JT10, JT1220
7×11 – 16×20
GS50-LS, G10
3″ CR
Max JT3020 / JT30
7×11 – 40×55
G10, G30, G40
4″ CR
JT25 – JT100
24×40 – 100×120
G30, G40, G60, G100, GS450, GS520, G800
5″ CR
JT4020 – JT100
36×50 – 130×150
G40, G60, G100, G130, GS450, GS520, G800

Ditch Witch and Vermeer figures are the recommended drill sizes from the Pioneer One specification. Goodeng equivalents are JB Trenchless compatibility guidance. Running a Tracto or another make? Send us the model and we’ll confirm.

Locating, Lubrication & Fluid
Item
Specification
Notes
Sonde
15 in DCI supported
Fully wireline adaptable
Housing
Enclosed End Load
Spring isolation, alloy steel
Steering
Slant-face bit + bent sub
Accurate clocking, no shimming
Lubrication
Oil-injected air
Hammer oiler / Support Pack
Water
1 – 2 GPM typical
Optional pump approx. 1 – 4 GPM
Crew
2 people
Operator and locator

Questions Drillers Actually Ask

Will it actually drill the rock?

That’s what percussive impact is for. Instead of relying on rotation to grind the face, the hammer strikes it repeatedly to fracture the formation. It’s the same principle used in rock drilling generally — Pioneer One packages it for directional work. Performance still depends on the formation, the hammer size and the air behind it, which is exactly what we spec with you before you commit.

Will it steer, or am I just drilling straight?

It steers. Pioneer One uses a slant-face bit and a purpose-designed bent sub that allows accurate clocking without shimming. The specification describes the system as strong with aggressive controlled steering. This is the main practical difference between a purpose-built HDD hammer and a DTH hammer adapted for directional use.

Can I still locate it? Will my sonde survive?

Yes. The fully enclosed End Load Sonde Housing uses an inner and outer sonde tube with a spring isolation system, protecting the transmitter from hammer vibration, impact and heat. The system supports 15 inch DCI transmitters and is fully wireline adaptable, with broader compatibility including 15 inch and 19 inch DCI and Underground Magnetics on applicable systems. Send us your locating gear and we’ll confirm the exact configuration.

Will it fit my rig?

There are four hammer sizes covering rigs from small units up to maxi machines, and the correct crossover adapts the hammer to your lead rod. The recommended drill sizes are in the specifications section above. If your rig isn’t listed — Tracto, Goodeng or anything else — send us the model and we’ll tell you honestly whether it will work.

What compressor do I need?

It depends on the hammer and the pressure you intend to run. Air consumption ranges from 288 SCFM for a 3″ CR at 200 psi up to 791 SCFM for a 5″ CR at 350 psi. Because a compressor’s delivered volume drops as pressure rises, both figures have to be checked together. We do that matching for you rather than leaving you to guess whether a hire unit is capable.

What else do I need to actually run it?

Beyond the hammer and compressor: the correct slant-face bit, a rig crossover, the sonde housing configured to your locator, a hammer oiler or Support Pack, rock-drill lubricant, air and fluid hoses, and whip-check safety connections. JB Trenchless supplies all of it as one package so nothing is missing on day one.

How hard is setup, and how many crew?

The system is designed to integrate with your normal drill setup plus the compressor, and runs with a two-person crew — operator and locator. The jobsite footprint is your standard rig setup plus the compressor. We also provide setup guidance, operating support and on-site training so your crew isn’t learning it alone.

How much water and fluid does it need?

Approximately 1–2 gallons per minute in normal operation, injected through the air stream. That’s substantially less fluid than conventional mud drilling, which means less mud onsite, less cleanup and smaller fluid-handling requirements. An optional off-board mud pump of roughly 1–4 gallons per minute is available where the job calls for it.

Should I buy a compressor or keep hiring?

It depends entirely on your utilisation, and we won’t pretend buying is always cheaper. If your crew regularly runs air-hammer HDD setups, repeated weekly hire, freight, call-out costs and availability risk add up fast with no asset retained. If rock work is occasional, hire may well be the right call. Ask us and we’ll help you work through the numbers on your actual workload.

Pioneer One air hammer and hammer oiler support pack on site

Specced Together. Delivered Together.

We don’t sell you a hammer and wish you luck. Tell us the rig and the ground, and the whole package arrives matched — commissioned and tested before it reaches your yard.

Hammer sized to your rig class and available air
Compressor matched to the hammer’s consumption and pressure
Sonde housing configured to your locating equipment
Setup guidance, operating support and on-site training

Hitting Rock? Get the Right System Behind Your Rig.

Tell JB Trenchless what you’re running and what you’re drilling — rig make and model, bore size, ground conditions, location, and whether you need a compressor. We’ll come back with the setup that suits the job.